10 Steps of Quick Changeover

-  Map all the activities involved in changeover.
– Categorize activities in to ‘Internal’ & ‘External’
– Do changeover only with ‘internal’ activities
– DO a Pareto analysis for time taken by ‘internal activities’
– In sequence, starting from highest time consuming activities, Try & convert ‘Internal’ activities into ‘External                activities If not possible, Reduce the activity time
– Classify remaining ‘internal’ activities into sequential & parallel activities
– Do changeover with parallel activities done in parallel
– Reduce ‘Adjustment time’. Target –Zero (First Time Right)
– Standardize ‘internal’ changeover process (SOP)
– Study ’External’ activities. Reduce Muda, Mura & Muri & Standardize

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